Tuesday, October 25, 2016

Vacuum Tube Solar Panels Information Manual

While we run courses on designing and installing your own solar system, doing this is not beyond the scope of most competent DIY enthusiasts and plumbers. This manual assumes that you are a plumber or have plumbing experience. You will find useful information here to help you design and install a system and to specify the equipment you want to use.

If you don’t understand any aspect of this document, please email us – it is essential that solar panels be fitted properly. Like a solid fuel range, they produce heat all of the time, regardless of whether your pump is working and for that reason, certain safety considerations must be properly understood.

What can you use solar panels for?

Domestic Hot Water – If your house is well insulated, you will not be using your central heating much between March and October. During this time, your hot water either comes from an electric immersion or from running the heating system just to heat hot water. Both of these are very inefficient.

A solar panel excels at providing hot water during this time of the year when your hot water would otherwise be very expensive. During the winter, it will pre-heat your water – often to 35 or 40 degrees – reducing the work your heating system will have to do, but the main financial gains come in the summer months.

solar panels installation

View full this article in PDF format. pdf Vacuum Tube Solar Panels Information Manual

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Sunday, October 23, 2016

Small magnesium rod protection role within the gallbladder, heating elements

Magnesium rods use principle

Magnesium rod, also known as anode rod, its main ingredient is magnesium. In the water heater liner inside it and the liner (the main ingredient is iron) at the same time contact with water, due to the formation of the original chemical principle of the battery. As the water inside the tank is not pure water, the total contains a variety of impurities and has some corrosive, when the water temperature exceeds 40 ° C, it will produce scale. If there is no magnesium anode rod, liner corrosion.

when will we to replace the magnesium rod?

Magnesium ion (Mg +) characteristics and role:

Iron and magnesium can be dissolved in water, but magnesium is more positive than iron, more likely to become magnesium ions (Mg +), that is: because the magnesium metal more live wave, so magnesium was dissolved in water. At this point, magnesium from the magnesium rod and oxygen combination, the corrosion process is over. In other words, magnesium rods are corroded, and the liner is intact.

Water heater does not change the magnesium rod can cause corrosion of leaking liner

Enamel interior electric water heater must be regularly replaced magnesium rod. As the enamel is a special water heater in the steel plate coated with a layer of inorganic ceramic glaze made of, not rusty, the market situation is good. But the enamel liner processing technology requires a higher level, if the level of technology is not enough, the production process prone to bubbles or pinholes, while enamel brittle larger, transportation and installation process of vibration, collision prone to scale explosion phenomenon. In addition, the enamel will gradually dissolve in hot water peeling. Above these factors, will cause the enamel coating of ordinary steel exposed ordinary steel containing carbon, sulfur and other impurities, easy to corrosion leaking liner.

Water heater does not change the magnesium rod can cause leakage

Two days ago to visit a home appliance maintenance department, happened to encounter them are dismantling a factory production of water heaters, said the reason is the water heater leakage. After opening, peel the insulation layer, see a small Zhu never seen the water heater tank, not only “rust” outside “dirty” in the interior and exterior are yellow-green rust, and the heating body has been corrosion Too dilapidated, above the plot also scale. According to the staff, because many times to adjust the leakage protection but the operation is still caused by tripping, so they infer that is the cause of leakage, the result is open to the consequences. Heating has a clear crack in vitro, hot water and heating wire can have direct contact. No wonder the adjustment of leakage protection has no effect.

According to the staff said that in their more common here, this problem, and leakage of the common cause is not the product quality is not good, but long-term use, the anode magnesium rod consumption is complete, the water quality caused by corrosion of stainless steel scaling caused. When asked about the principle, the staff said that the water quality in Beijing generally more rigid, and most of the electric water heater is a steel structure, especially the heating part of the alkaline water quality can easily be encountered corrosion. Therefore, manufacturers in the manufacture, most choose to install magnesium rods, because the magnesium element than iron activity, it can sacrifice magnesium rods and alkaline substances in the water reaction, reducing the corrosion of the heating tube. But the sacrifice of the magnesium rod must be regularly added, otherwise no magnesium rods are consumed when the alkaline substance in the water will begin to erode the heating tube. Resulting in very easy to damage the heating pipe, there are other security risks such as leakage.

Magnesium rod, please remember a year for a change

According to report, consumers in the first purchase of quality, brand consideration again, that this can be done once and for all, in fact, this is the use of electric water heater safety is a big mistake, the water heater does not seem to have any problems, in fact, some The problem is through the accumulation of time it may be revealed. Insiders pointed out that in order to avoid leakage and other accidents occurred, the electric water heater in the magnesium rod should be replaced once a year, 2-3 years if not replace the magnesium rod water heater, the liner is likely to have suffered severe Corrosion, there may be leakage through the leakage, resulting in leakage accident wounding, must be replaced as soon as possible, while in this year to buy water heaters, please replace the magnesium rod.

The post Small magnesium rod protection role within the gallbladder, heating elements appeared first on Professional Solar Water Heater Parts and Accessories Manufacturer, Junbro Solar.



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Monday, October 17, 2016

Installation Manual (Split Pressurized Solar Water Heater for Sloping Roof)

Foreword

Please take time to read this manual and familiarize yourself with the function of this product.

Notice

1. The same series number can be found on package, user manual and the storage tank, if there is no series number or the series number is damaged, this product is probably fraud, Junbro doesn’t guarantee this product’s quality and the after-sale service.

2. Supply water in the evening or in the next morning when the solar water heater is being used at the first time or has been shined for a long time without water in the tank, doing so can avoid the breakage of tubes with thermal shock.

3. All-glass evacuated solar collector tube (hereinafter tube) can stand as low temp. as -50 ℃when there is no water inside. During continuous snow in the winter, please fill the water tank full and empty the tank once every two days without sunshine.

4. Consult or hire professionals in your area for your installation, the lightening arrester should be considered in installation.

5. The system has to be mounted facing south.

6. All exposed piping should be insulated properly to prevent heat loss and provide freezing protection. In the areas with ambient temperature under -5, ℃, electric heating wire can be served as the solution of piping freezing. Switch off the power before operation.

7. Any modifications on the structures of water heater might lead to problems during service..

8. SR609 Series Controller combines auxiliary electric heater can be installed together with the solar water heater.

9. The Solar water heater has 2 years warranty, and the SR609 series controller has 1 year warranty.

Introduction of SP(Ⅱ) series water heaters

Junbro high pressure stand alone model is a new type of solar water heater which adopts advanced heat pipe and all glass vacuum tube Technology. Highly efficient vacuum tube absorbs heat from sunlight and heat pipe transfers heat to the condenser end of itself.Condensor indirectly contacts with water through a copper cap and it boils water by releasing heat gained from vacuum tube. The available size of the tank ranges from 150L to 250L.

Sloping pressurized solar water heater 3D drawing

Components:

NO.1 Front Legs

NO.4 Back Crossing Support

NO.7 8-shapes Support

NO.10 Water Tank

NO.13 Bottom Tube Support

NO.2 Bottom Legs

NO.5 Side Support

NO.8 Upper Rail

NO.11 Heat Pipe

NO.3 Back Legs

NO.6 Bottom Rails

NO.9 Tank Bracket

NO.12 Tube Holder

Parts included

Stand pieces

NO.1

Sloping pressurized solar water heater front leg

NO.2

Sloping pressurized solar water heater back leg

NO.3

Sloping pressurized solar water heater back leg 2

NO.4

Sloping pressurized solar water heater

NO.5

Sloping pressurized solar water heater

NO.6/NO.8

Sloping pressurized solar water heater

NO.7

Sloping pressurized solar water heater

NO.9

sloping pressurized solar water heater tank holder

NO.10

sloping pressurized solar water heater tank

NO.11

sloping pressurized solar water heater heat pipe evacuated tube

NO.12

tube holder

NO.13

tube support bar

Screws

M8 screws

M8X16

M1

M6 screws

M6X25

M2

M6 screws

M6X45

M3

Installation procedures:

STEP A

Screws: M1 Stand pieces: NO.1/NO.7/NO.8
Instruction: Assemble stand piece NO.1 with NO.7 /NO.8 and NO.13 using M1

sloping pressurized solar water heater Assembly bracket

STEP B

Screws: M1/M2 Stand pieces: NO.3/NO.4
Instruction: Assemble stand pieces NO.4 using M2, then assemble stand piece NO.3 with NO.4 using M1

sloping pressurized solar water heater Assembly bracket

STEP C

Screws: M3 Stand pieces: NO.2
Instruction: Assemble stand piece NO.2 with NO.3 using M3

sloping pressurized solar water heater Assembly bracket

STEP D

Screws: M1 Stand pieces: NO.6
Instruction: Assemble stand piece NO.6 with NO.2 using M1

sloping pressurized solar water heater Assembly bracket

STEP E

Screws: M1/M3 Stand pieces: NO.9
Instruction: Assemble stand piece NO.9 with NO.1 and NO.3 using M1 ,then assemble stand piece NO.1 with NO.2 using M3

sloping pressurized solar water heater Assembly bracket

STEP F

Screws: M1 Instruction: Assemble NO.5 with NO.1 and NO.2 using M1

sloping pressurized solar water heater Assembly bracket

STEP G

Screws: M1 Instruction: Assemble NO.10 with NO.9 using M1

sloping pressurized solar water heater Assembly

STEP H

Instruction: Insert the heat pipes

Insert the heat pipes

Insert the heat pipes use silicone grease

STEP I

Instruction: SP(Ⅱ)series solar water heater installation will be in the roof

installation in the roof

Pipeline Sketch:

Pipeline Sketch

1, Install the system according the drawing shown above, and assemble all the accessories.
2, Connect the power wire of the electric heater and also the sensor signal wire.
3, Open the inlet valve, to check whether there’s leakage of the pipeline.
4, Make insulation work for all the outside parts, especially the connecting part.

The post Installation Manual (Split Pressurized Solar Water Heater for Sloping Roof) appeared first on Professional Solar Water Heater Parts and Accessories Manufacturer, Junbro Solar.



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Sunday, October 16, 2016

Aluminum Heat Pipe Collector Assembly Instructions

Aluminum Heat Pipe Collector Assembly Instructions
With reflector, Back leg (optional)

Foreword

Please take time to read this manual and familiarize yourself with the function of this product.

★ Notice

  1. Consult or hire professionals in your area for your installation, the lightening arrester should be considered in installation.
  2. The system has to be mounted facing south.
  3. All exposed piping should be insulated properly to prevent heat loss and provide freezing protection. In the areas with ambient temperature under -5℃, electric heating wire can be served as the solution of piping freezing. Switch off the power before operation.
  4. Any modifications on the structures of water heater might lead to problems during service.

◆ The most obvious advantages of Heat pipe solar collector

  • – Can be installed individually or combined with a traditional system;
  • – Withstand pressure;
  • – Can operate with occasional tubes breakage and be replaced easily;
  • – Works well in low-irradiance day with an electric booster
  • – How to avoid cold water and hot water mixing?
  • If the outflow rate is limited within 8L/min, through a lot of testing such phenomenon is not obvious.
  • – How to clean clime after heat pipe has been used for a long time?
  • Carefully remove collector tubes, screw loose the heat pipe, clean the top end with decontamination.
  • – What are the requirements for the piping and connections?
  • Choose good aluminum and plastic compounds whose heat-resistance is over 90°C. And ask local professionals install your purchased solar water heater.

Introduction of Aluminum Heat Pipe Collector

Component Photo Amount
A: Manifold
1 pc
B: Reflector
12-20tubes, 2pcs
24-30tubes, 4pcs
C: Bottom support 1 pc
D: Front leg 12-20tubes, 2pcs
24-30tubes, 3pcs
E: Tube holder 0.23 mm 12-20tubes, 12-20pcs
24-30tubes, 24-30pcs
F: Baseboard 0.23 mm 12-20tubes, 2pcs
24-30tubes, 3pcs
G: Heat pipe 0.25 mm 12-20tubes, 12-20pcs
24-30tubes, 24-30pcs
H: Connector 0.25 mm 12-20tubes, 6pcs
24-30tubes, 9pcs
I: Thermal
Compound
0.21 mm 1 pc
J: Screws 0.21 mm 25 g

The post Aluminum Heat Pipe Collector Assembly Instructions appeared first on Professional Solar Water Heater Parts and Accessories Manufacturer, Junbro Solar.



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Friday, September 2, 2016

45 way to extend the life of solar water heaters

In order to extend the service life of solar water heaters, the user during use should note the following points:

1, night in a timely manner after the family bath feed cold water.

2, vacuum dry prolonged sun exposure over 15 minutes, the absolute prohibition immediately feed cold water, in order to avoid a vacuum dry temperature (up to 80c) injected into the cold water suddenly broken. feed cold water should be in the evening or in the morning before sunrise.

3, the water heater is not long-term use, re-enable operation with 2.

4, the installation of solar water heaters fixed later, do not secretly change its structure and installation, do not move, especially water in the water tank ban mobile case.

5, around the solar water heater should not put debris in order to eliminate the impact of the vacuum tube hazards.

6, regular inspection vent to keep them open.

7, being careful not to damage the tip portion of the lower end of the vacuum tube!

8, the selection of a user auxiliary heating device, to ensure the water in the tank for more than 80% can be used, to prevent dry heating.

9. After the water heater is installed fixed, non-professionals do not easily move, uninstall, to avoid damaging critical components.

10. winter should prevent the cracking pipes, and to ensure the smooth flow of the exhaust pipe, the best night of hot water will run out in the morning, feed cold water.

11. The use of the public in the summer food should choose water in the morning and evening, around noon, water in hot weather, there will be burst pipe cold

12. vacuum cleaned regularly, pay attention not to damage the tip portion of the lower end of the vacuum tube.

13. The public should be checked annually for solar water heater to see if the tank leaks, whether aging parts, collector for damage, rust and other stent is found that the problem should be timely replacement and maintenance, it is best maintained by a professional installer complete .

14. The installation site should also choose the location of the building in less than lightning or less, conditions can be installed lightning rod to avoid the lightning hazard.

15. After the evening bath, if the water heater tank and half 70-degree water, in order to prevent excessive heat loss (the less water, the faster the heat loss), but also the water temperature according to the weather forecast the decision on the amount of water. Tomorrow sunny day, the water is full; rainy days, the two-thirds water.

16. The hot and cold water control: water regulating steps: first open the cold water valve, appropriately adjusting the flow of cold water, and then open the hot water valve is adjusted until the desired bath temperature. In addition, the amount of cold water can be determined empirically according to weather conditions, do not pay attention to head toward the body, to avoid scalding.

17. Wind measures: solar water heater parts and reliable connection, wind performance depends on its mounting method.

18. Do not use vacuum tubes. Vacuum tube solar water heater is the core component of solar water heater is the "heart." Its quality is directly addressed. Given the performance of the entire water heater. Performance by the vacuum coating technology and cleaning, coating, vacuum pumping influence, sealing and other processes and the like.

19. insulation. Solar water heaters, hot water production during the day and stored in a storage box, if the insulation performance of the insulation is not good, overnight, rainy days can not be used, or not used. Solar water heater insulation caused by poor performance is largely due to the insulation layer, insulation is good or bad determines how much hot water heater temperature level and the amount of hot water. Good insulation imported raw materials, such as polyurethane low thermal conductivity, high temperature; automatic temperature thermal process uses high pressure quantitative foaming, and high temperature aging treatment, high thermal insulation performance and stable and lasting.

20. Currently, most solar water heater manufacturers have said the water tank is stainless steel. Also stainless steel, but stainless steel and nickel-chromium is very different. Good solar water heater with high chromium high nickel stainless steel liner, liner ensures durable, strong corrosion resistance; inferior interior use more low grades of stainless steel, is substantially free of nickel, corrosion resistance is poor, short life.

21. Install. Solar water heater installation requirements are very high, professional installation of its winter-use basis and guarantee.

22. Install the electric heater should be original production, so the quality is reliable, but if it is replaced with a seller of cheap low-end electric heater, it is difficult to guarantee their life.

23. The power line quality is also very important, it is best to do outdoor sunlight and wind and rain proof process, namely the power cable with PVC pipes or other pipelines sleeve as well, preferably with power plug leakage protection function, this is more safe and reliable.

24. In the summer, high temperature inside the tank when the water temperature is above 75 degrees, it is easy to produce scale, so the summer should at any time with the use of water, so the water temperature will decrease in time, reduce the scale of production, to improve the collection efficiency.

25. If the weather is bad, mainly the tank water temperature, the water temperature rises by electrical heater, but be aware that water should be added to the tank according to weather conditions, when the weather is bad, you can add half , so time will be quickly heated by electricity, generally one half of the water bath is no problem, people take a bath temperature of about 42 degrees.

26. According to local water conditions, a few years to do the best for the proper cleaning process scale, in fact, very simple, the tube removed, the scale tube drained, and then repeated by adding clean water rinse several times you can a.

27. Some service-name companies often recruit workers consisting of four "guerrillas", there is no formal training in a hurry posts, these people either do not understand the design of piping, water heaters and other fixed body of expertise, but do not understand the latter part of maintenance products maintenance problems caused abound direct impact of solar water heaters "standard life."

28. Do not check maintenance of electric heating is very dangerous, with a long leakage trouble. Out of the water are charged. Recommend the use of air source heat pump water heater

29. The use of solar water heating electric heating must first, and then after the power off in the bath, do not take a bath while electric heating side, dangerous.

30. The solar water heater heating water most are secondary, mainly because of the water heater used for many years, in part, Chen Shui (ie, did not run out of water), there will be dirt accumulation, which is a lot of harmful substances.

31. Even if the water heater has reached 100 degrees, the heating time is very long, in the process, there will be a lot of nitrite generation, and nitrite are the major threats to human health, the family of the secondary experts do not recommend drinking distilled water, not to mention such a solar water heater in the hostile environment of the container it.

32. The regular cleaning of solar water heaters.

33. Effective antifreeze, so there is always a way down pipes from heat, add insulation, effectively freezing. In the northern winter, many people also use the indoor water heater valve slightly open, dripping down approach to antifreeze.

34. long with water on the lower floor of the user, the used water is actually cold water pipe (solar water heater inside the water stays in the pipes formed after cooling), especially in the northern winter, the low outside temperature sometimes achieve the following -25 ℃, water pipes and down the road in the cool ground quickly, if six floors, the first floor each time a user need to let go of a basin of cold water, especially waste, if you like some frequent use;

35. Note feed cold water time.

36. Depending on the weather conditions, the decision on the water to ensure proper water temperature bath.

37. Has regularly check the water heater pipes, vents and other components work properly.

38. The severe air pollution or wind, dry areas regularly wash vacuum.

39. A solar water heater is installed in front, next to the water heater should first lightning rod roof effectively heightening to more than half a meter above the top of the water heater, and water heater tank must be effectively grounded.

40. Indoor outlet must be connected to the ground potential.
Do not use water heater 40. thunderstorms.

41. At the time of installation, the solar roof and firmly fixed together, can be anti-typhoon. Typhoon, to ensure the full solar water, in this case, better wind performance.

42. winter without solar water off, the water tank is the heat capacity, which means that the solar water tank is a certain heat, the greater the amount of water, heat capacity, the more ice can delay speed. If you let the water out, the water in the tube is not put out, the heat capacity is smaller, easy to freeze.

43. The use of solar water heaters in winter: low intensity of sunshine, sunshine time is short, and low ambient temperature, it is possible to reach the day, the day is expected to feed cold water temperature at this time may be appropriate to control the amount of water in the water tank, or start the electric auxiliary systems, where necessary, or gas auxiliary systems.

44. The installation of solar energy, the choice of good quality will extend the life of vacuum tubes and electric heating.

45. In direct sunlight or sunlight too little time, and excessive water can be used in urgent need of hot water electric heating.

Tuesday, August 30, 2016

The Sectors That Can Easily Benefit From Heat Pipes.

Heat pipes are gadgets that are utilized to transmit heat starting with one point then onto the next and needn't bother with an outside force supply. These tubes are fixed with liquids inside called refrigerants that take the necessary steps and help in the heat exchange technique. Heat pipe technology is used to eliminate and control moisture in the air and is more commonly employed in stores and other business structures. Some products and items are sensitive to humidity. High humidity can create wear and tear to the goods and services inside a building, which can be bad for business.

Many companies can benefit from heat pipe technology such as restaurants, supermarkets, libraries and storage facilities. Restaurants and supermarkets have perishable goods that are sensitive to moisture and humidity. High humidity in the air can ruin certain food and ingredients. That's why there's a familiar label on food packaging that states "Store in a cool, dry place." A lot of moisture in the air additionally increases the probability for a growth of molds. Heat pipes lessen humidity thus making images challenging to grow when the air is dry. We don't want molds growing on or near the food products. Molds growing in air shafts can be hazardous. We don't want airborne mold contamination on the food goods, and / or individuals were breathing this air.

Libraries and storage facilities also benefit a great deal from heat pipe technology. The books, records and additional materials that utilize paper; and also the furniture inside are sensitive to high humidity. Moisture can wreck the quality and their shelf life. With heat pipes taking out the moisture in the air, their lifespan is increased. Heat pipes help protect the quality of these products especially those that have precious historical value and need to be protected for future generations to come. The same applies to storage locations since the products will be sitting there and are exposed to the same air for extended periods of time.

Offices and workplaces additionally benefit from heat pipe technology. Heat pipes help the dampness expulsion method that loads of cooling units have, in this way diminishing force bills in the meantime. Controlled moistness also lets environment work gear, for example, duplicate machines, PC printers, and so forth work far superior. Heat pipes give bunches of points of interest and are being used in various workplaces. Factories, warehouses, and office buildings can benefit from heat pipes as they help cut energy expenses and assist the environment which is always good.

from www.junbro.com

Wednesday, August 17, 2016

Why Junbro offer stainless steel pipe nipples?

​INTRODUCTION

In our homes, places of works, institutions and even in big companies, pipping and plumbing is basically one of the key issues that contractors and constructors take extra caution about. This is because a mere mistake in piping or plumbing may go a long way to cause disaster and incur cost on any institution. The pipe nipple for instance is the only part that connects the pipeline with the inner water tank. Once the pipe nipple experiences a problem, the entire water tank has to be taken down for repair. That is why at Junbro we offer pipe nipples.

WHY JUNBRO?

RELIABILITY
Pipe nipples at Junbro have reduced welding leakage rate reduced by 85%. Our pipe nipples are made 304 or 316L stainless steel material with a thread tolerance of 0.05mm and a diameter tolerance of 0.2mm. Moreover, Junbro produces a range of pipe nipples including the close nipple, pipe nipple, hexagon nipple, galvanized nipple and BSP pipe nipples. All the pipe nipple are arranged according to the different sizes and be polished or fabricated as per the customers specifications. Above all, stainless pipe nipples are resistant to corrosion and can withstand pressure. The molybdenum and nickle content in stainless pipe nipples reduces the tendency of the pipe nipple to crack and supplies a higher tensile strength at elevated temperature.

ASSURANCE ON QUALITY
Strict inspection at each stage of production process is conducted up to the final moment when the product is dispatched to the consumers. Annealing and pickling are done on the pipe nipples in the final stages of manufacture. Annealing involves heat treatment in a bid to alter the physical and chemical properties of the material to increase ductility. Pickling is a metal surface treatment to remove impurities. At Junbro, the final product is actually visually examined to ensure that the pipe nipples meet ASME, MSS,EN and JIS codes and standards.

MARKET AND PACKAGING
Pipe nipples at Junbro are well packaged to avoid any damage or misappropriation in the design and make of the product. All the products are marked with the Junbro trademark, degree and also the size.

CONCLUSION
Better service calls for better products. Quality is the key word here. Its not really fun to replace pipe nipples every now and then just because you always install low quality pipe nipples in your piping errands.Junbro offers the best of pipe nipples for all ranges of use that come in different ranges and can be customized to suit the specification of you as the end user. Maximum quality for our customers is the key issue in Junbro. Contact us now for more detailed information about our products and services.