Tuesday, October 25, 2016

Vacuum Tube Solar Panels Information Manual

While we run courses on designing and installing your own solar system, doing this is not beyond the scope of most competent DIY enthusiasts and plumbers. This manual assumes that you are a plumber or have plumbing experience. You will find useful information here to help you design and install a system and to specify the equipment you want to use.

If you don’t understand any aspect of this document, please email us – it is essential that solar panels be fitted properly. Like a solid fuel range, they produce heat all of the time, regardless of whether your pump is working and for that reason, certain safety considerations must be properly understood.

What can you use solar panels for?

Domestic Hot Water – If your house is well insulated, you will not be using your central heating much between March and October. During this time, your hot water either comes from an electric immersion or from running the heating system just to heat hot water. Both of these are very inefficient.

A solar panel excels at providing hot water during this time of the year when your hot water would otherwise be very expensive. During the winter, it will pre-heat your water – often to 35 or 40 degrees – reducing the work your heating system will have to do, but the main financial gains come in the summer months.

solar panels installation

View full this article in PDF format. pdf Vacuum Tube Solar Panels Information Manual

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Sunday, October 23, 2016

Small magnesium rod protection role within the gallbladder, heating elements

Magnesium rods use principle

Magnesium rod, also known as anode rod, its main ingredient is magnesium. In the water heater liner inside it and the liner (the main ingredient is iron) at the same time contact with water, due to the formation of the original chemical principle of the battery. As the water inside the tank is not pure water, the total contains a variety of impurities and has some corrosive, when the water temperature exceeds 40 ° C, it will produce scale. If there is no magnesium anode rod, liner corrosion.

when will we to replace the magnesium rod?

Magnesium ion (Mg +) characteristics and role:

Iron and magnesium can be dissolved in water, but magnesium is more positive than iron, more likely to become magnesium ions (Mg +), that is: because the magnesium metal more live wave, so magnesium was dissolved in water. At this point, magnesium from the magnesium rod and oxygen combination, the corrosion process is over. In other words, magnesium rods are corroded, and the liner is intact.

Water heater does not change the magnesium rod can cause corrosion of leaking liner

Enamel interior electric water heater must be regularly replaced magnesium rod. As the enamel is a special water heater in the steel plate coated with a layer of inorganic ceramic glaze made of, not rusty, the market situation is good. But the enamel liner processing technology requires a higher level, if the level of technology is not enough, the production process prone to bubbles or pinholes, while enamel brittle larger, transportation and installation process of vibration, collision prone to scale explosion phenomenon. In addition, the enamel will gradually dissolve in hot water peeling. Above these factors, will cause the enamel coating of ordinary steel exposed ordinary steel containing carbon, sulfur and other impurities, easy to corrosion leaking liner.

Water heater does not change the magnesium rod can cause leakage

Two days ago to visit a home appliance maintenance department, happened to encounter them are dismantling a factory production of water heaters, said the reason is the water heater leakage. After opening, peel the insulation layer, see a small Zhu never seen the water heater tank, not only “rust” outside “dirty” in the interior and exterior are yellow-green rust, and the heating body has been corrosion Too dilapidated, above the plot also scale. According to the staff, because many times to adjust the leakage protection but the operation is still caused by tripping, so they infer that is the cause of leakage, the result is open to the consequences. Heating has a clear crack in vitro, hot water and heating wire can have direct contact. No wonder the adjustment of leakage protection has no effect.

According to the staff said that in their more common here, this problem, and leakage of the common cause is not the product quality is not good, but long-term use, the anode magnesium rod consumption is complete, the water quality caused by corrosion of stainless steel scaling caused. When asked about the principle, the staff said that the water quality in Beijing generally more rigid, and most of the electric water heater is a steel structure, especially the heating part of the alkaline water quality can easily be encountered corrosion. Therefore, manufacturers in the manufacture, most choose to install magnesium rods, because the magnesium element than iron activity, it can sacrifice magnesium rods and alkaline substances in the water reaction, reducing the corrosion of the heating tube. But the sacrifice of the magnesium rod must be regularly added, otherwise no magnesium rods are consumed when the alkaline substance in the water will begin to erode the heating tube. Resulting in very easy to damage the heating pipe, there are other security risks such as leakage.

Magnesium rod, please remember a year for a change

According to report, consumers in the first purchase of quality, brand consideration again, that this can be done once and for all, in fact, this is the use of electric water heater safety is a big mistake, the water heater does not seem to have any problems, in fact, some The problem is through the accumulation of time it may be revealed. Insiders pointed out that in order to avoid leakage and other accidents occurred, the electric water heater in the magnesium rod should be replaced once a year, 2-3 years if not replace the magnesium rod water heater, the liner is likely to have suffered severe Corrosion, there may be leakage through the leakage, resulting in leakage accident wounding, must be replaced as soon as possible, while in this year to buy water heaters, please replace the magnesium rod.

The post Small magnesium rod protection role within the gallbladder, heating elements appeared first on Professional Solar Water Heater Parts and Accessories Manufacturer, Junbro Solar.



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Monday, October 17, 2016

Installation Manual (Split Pressurized Solar Water Heater for Sloping Roof)

Foreword

Please take time to read this manual and familiarize yourself with the function of this product.

Notice

1. The same series number can be found on package, user manual and the storage tank, if there is no series number or the series number is damaged, this product is probably fraud, Junbro doesn’t guarantee this product’s quality and the after-sale service.

2. Supply water in the evening or in the next morning when the solar water heater is being used at the first time or has been shined for a long time without water in the tank, doing so can avoid the breakage of tubes with thermal shock.

3. All-glass evacuated solar collector tube (hereinafter tube) can stand as low temp. as -50 ℃when there is no water inside. During continuous snow in the winter, please fill the water tank full and empty the tank once every two days without sunshine.

4. Consult or hire professionals in your area for your installation, the lightening arrester should be considered in installation.

5. The system has to be mounted facing south.

6. All exposed piping should be insulated properly to prevent heat loss and provide freezing protection. In the areas with ambient temperature under -5, ℃, electric heating wire can be served as the solution of piping freezing. Switch off the power before operation.

7. Any modifications on the structures of water heater might lead to problems during service..

8. SR609 Series Controller combines auxiliary electric heater can be installed together with the solar water heater.

9. The Solar water heater has 2 years warranty, and the SR609 series controller has 1 year warranty.

Introduction of SP(Ⅱ) series water heaters

Junbro high pressure stand alone model is a new type of solar water heater which adopts advanced heat pipe and all glass vacuum tube Technology. Highly efficient vacuum tube absorbs heat from sunlight and heat pipe transfers heat to the condenser end of itself.Condensor indirectly contacts with water through a copper cap and it boils water by releasing heat gained from vacuum tube. The available size of the tank ranges from 150L to 250L.

Sloping pressurized solar water heater 3D drawing

Components:

NO.1 Front Legs

NO.4 Back Crossing Support

NO.7 8-shapes Support

NO.10 Water Tank

NO.13 Bottom Tube Support

NO.2 Bottom Legs

NO.5 Side Support

NO.8 Upper Rail

NO.11 Heat Pipe

NO.3 Back Legs

NO.6 Bottom Rails

NO.9 Tank Bracket

NO.12 Tube Holder

Parts included

Stand pieces

NO.1

Sloping pressurized solar water heater front leg

NO.2

Sloping pressurized solar water heater back leg

NO.3

Sloping pressurized solar water heater back leg 2

NO.4

Sloping pressurized solar water heater

NO.5

Sloping pressurized solar water heater

NO.6/NO.8

Sloping pressurized solar water heater

NO.7

Sloping pressurized solar water heater

NO.9

sloping pressurized solar water heater tank holder

NO.10

sloping pressurized solar water heater tank

NO.11

sloping pressurized solar water heater heat pipe evacuated tube

NO.12

tube holder

NO.13

tube support bar

Screws

M8 screws

M8X16

M1

M6 screws

M6X25

M2

M6 screws

M6X45

M3

Installation procedures:

STEP A

Screws: M1 Stand pieces: NO.1/NO.7/NO.8
Instruction: Assemble stand piece NO.1 with NO.7 /NO.8 and NO.13 using M1

sloping pressurized solar water heater Assembly bracket

STEP B

Screws: M1/M2 Stand pieces: NO.3/NO.4
Instruction: Assemble stand pieces NO.4 using M2, then assemble stand piece NO.3 with NO.4 using M1

sloping pressurized solar water heater Assembly bracket

STEP C

Screws: M3 Stand pieces: NO.2
Instruction: Assemble stand piece NO.2 with NO.3 using M3

sloping pressurized solar water heater Assembly bracket

STEP D

Screws: M1 Stand pieces: NO.6
Instruction: Assemble stand piece NO.6 with NO.2 using M1

sloping pressurized solar water heater Assembly bracket

STEP E

Screws: M1/M3 Stand pieces: NO.9
Instruction: Assemble stand piece NO.9 with NO.1 and NO.3 using M1 ,then assemble stand piece NO.1 with NO.2 using M3

sloping pressurized solar water heater Assembly bracket

STEP F

Screws: M1 Instruction: Assemble NO.5 with NO.1 and NO.2 using M1

sloping pressurized solar water heater Assembly bracket

STEP G

Screws: M1 Instruction: Assemble NO.10 with NO.9 using M1

sloping pressurized solar water heater Assembly

STEP H

Instruction: Insert the heat pipes

Insert the heat pipes

Insert the heat pipes use silicone grease

STEP I

Instruction: SP(Ⅱ)series solar water heater installation will be in the roof

installation in the roof

Pipeline Sketch:

Pipeline Sketch

1, Install the system according the drawing shown above, and assemble all the accessories.
2, Connect the power wire of the electric heater and also the sensor signal wire.
3, Open the inlet valve, to check whether there’s leakage of the pipeline.
4, Make insulation work for all the outside parts, especially the connecting part.

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Sunday, October 16, 2016

Aluminum Heat Pipe Collector Assembly Instructions

Aluminum Heat Pipe Collector Assembly Instructions
With reflector, Back leg (optional)

Foreword

Please take time to read this manual and familiarize yourself with the function of this product.

★ Notice

  1. Consult or hire professionals in your area for your installation, the lightening arrester should be considered in installation.
  2. The system has to be mounted facing south.
  3. All exposed piping should be insulated properly to prevent heat loss and provide freezing protection. In the areas with ambient temperature under -5℃, electric heating wire can be served as the solution of piping freezing. Switch off the power before operation.
  4. Any modifications on the structures of water heater might lead to problems during service.

◆ The most obvious advantages of Heat pipe solar collector

  • – Can be installed individually or combined with a traditional system;
  • – Withstand pressure;
  • – Can operate with occasional tubes breakage and be replaced easily;
  • – Works well in low-irradiance day with an electric booster
  • – How to avoid cold water and hot water mixing?
  • If the outflow rate is limited within 8L/min, through a lot of testing such phenomenon is not obvious.
  • – How to clean clime after heat pipe has been used for a long time?
  • Carefully remove collector tubes, screw loose the heat pipe, clean the top end with decontamination.
  • – What are the requirements for the piping and connections?
  • Choose good aluminum and plastic compounds whose heat-resistance is over 90°C. And ask local professionals install your purchased solar water heater.

Introduction of Aluminum Heat Pipe Collector

Component Photo Amount
A: Manifold
1 pc
B: Reflector
12-20tubes, 2pcs
24-30tubes, 4pcs
C: Bottom support 1 pc
D: Front leg 12-20tubes, 2pcs
24-30tubes, 3pcs
E: Tube holder 0.23 mm 12-20tubes, 12-20pcs
24-30tubes, 24-30pcs
F: Baseboard 0.23 mm 12-20tubes, 2pcs
24-30tubes, 3pcs
G: Heat pipe 0.25 mm 12-20tubes, 12-20pcs
24-30tubes, 24-30pcs
H: Connector 0.25 mm 12-20tubes, 6pcs
24-30tubes, 9pcs
I: Thermal
Compound
0.21 mm 1 pc
J: Screws 0.21 mm 25 g

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